Construction
Our expertise and our pioneering technologies in the automotive industry and especially in the areas of electromobility, motorcycle development, vehicle construction, prototype construction, special construction and automotive toolmaking ensure successful series production.
As a series supplier in the automotive sector, our employees design components and tools in-house. A direct and short route to our workshop area is extremely important. These synergies enable us to reduce costs and increase assembly capability.
Toolmaking
Our range of services in vehicle design
- Geometric integration
- FE calculation
- Concept development
- Production-oriented component design from prototype to series
- Fixture construction
- Start-up fixture
- Welding fixture
- Tuning jigs
- Measuring fixtures
- Gauge construction
- Measuring gauges, test gauges
- Toolmaking
- Injection molding tools, blow molding tools
- Pressing tools, deep drawing tools
- Casting equipment
- Special operating equipment
Our range of services in vehicle design
- Geometric integration
- FE calculation
- Concept development
- Production-oriented component design from prototype to series
- Fixture construction
- Start-up fixture
- Welding fixture
- Tuning stands
- Measuring fixtures
- Gauge construction
- Measuring gauges, Test gauges
- Toolmaking
- Injection molding tools, blow molding tools
- Pressing tools, deep drawing tools
- Casting equipment
- Special operating equipment Tablet
CNC manufacturing
The machining of components in the automotive industry places the highest demands on repeat accuracy and efficiency. Our CNC processing center stands for maximum precision. Our products demonstrate maximum cost-effectiveness and future-proofing. This applies to properties such as resilience, durability and investment security.
Our modern machinery offers efficient processing of plastics, aluminum and steel. The focus is on maximum flexibility and individual configurability:
Toolmaking
Our range of services
- Milling models in plastic, aluminum and steel
- Design models
- Laminate and mold construction
- Sand casting equipment
- Forming tools
- Pressing tools
- Deep drawing tools
- Injection molding tools
- Fixture construction
- Testing equipment
- Gauge construction, mold construction
- Cubing models
Programming is carried out in Tebis and WorkNC, which we also offer as contract manufacturing.
Prototyping
Strong in the field
We are your ideal partner for prototype construction and sheet metal processing: from design to the finished component! Thanks to our innovative technologies, we can complete work in the shortest possible time.
In the areas of sheet metal processing and CNC manufacturing, we produce prototypes as individual parts and in small series. We produce prototypes for functional testing or for validation tests. We also produce the first pre-series parts for homologation and validation series.
We use our many years of knowledge and experience, state-of-the-art technology and unique precision to produce your desired workpieces.
Our range of services
- Design support in the pre-development phase incl. prototype creation
- Concept studies/comparisons
- Creation of assembly instructions
- Series design incl. FEM calculation - Design and FEM calculation of special accessories - Creation of design vehicles for design finding - Creation of prototype components & vehicle superstructures for driver testing - Driver development - Design and FEM calculation of special accessories FEM calculation
- Design and FEM calculation of special accessories
- Creation of design vehicles for design determination
- Creation of prototype components & vehicle superstructures for driver testing
- Driver testing and chassis tuning
- Approval and procurement
- Geometric integration, Change and quality management
- Support and filling of customer-specific systems
- Creation of test setups for validation
- Project support up to 3 months after SOP (Start of Production)
- Patent research and applications
VEHICLE CONSTRUCTION
In the field of vehicle construction, we build completely ready-to-run prototypes or technology carriers that ultimately contain the technology and ideas of future vehicle models.
Benefit from our many years of experience in vehicle and component construction.
We turn your plan into reality. Because pre-series, series samples or prototypes are no foreign words to us.
PROTOTYPE CONSTRUCTION
We take care of the construction and conversion of small series and prototype vehicles. Our prototype construction is not only used in motorcycle development and e-mobility.
KNOWHOW
We sketch new vehicles with a great deal of know-how. As soon as our idea is ready, we produce prototype models of the highest quality. To do this, we program all process steps with our automated CAD/CAM processes. As all processes are handled and processed in-house, we produce and present a finished prototype in the shortest possible time.
Vehicle construction
Toolmaking
With our expertise, we offer optimum precision through maximum efficiency along the entire development line, distinctive materials expertise and state-of-the-art machine technology.
Toolmaking is therefore of great importance in the production of automobiles today. The tools must be of high quality, precise, durable, flexible and easy to use. This is because they are subject to extreme stress during use. So using them without interruption in the series production process is an absolute must for us!
Our complex automotive toolmaking meets the highest requirements in all the areas mentioned above as well as in terms of dimensional accuracy.
Series production
Our range of services in automotive toolmaking
- Forming tools
- Pressing tools
- Deep-drawing tools
- Injection molding tools
- Sand casting equipment
- Tools for laminate and mold making
Fixture construction
Our range of series production services
- Welding fixtures for
- Start-up fixtures for positioning and joining body components
- Automatic fixtures with clamp monitoring
- Tuning stands for checking and assembly of series components
- in conjunction with cubing parts and cubing models
- fixtures for measuring on a coordinate measuring machine
- special equipment such as for
- joint checking gauge
- setting gauges
- on-site support and commissioning at the customer's premises
- creation of assembly and operating instructions
We plan and design innovative devices and testing equipment for the automotive industry, which are used to assemble or weld together the various individual parts of the final vehicle product or components. Later, this is done by a welding robot.
We supply numerous automotive companies with customized solutions. We also manufacture precise fixtures for further processing to refine products. As we do not produce standard products in stock, we create each new fixture individually.
But we also use our expertise for our own work optimization at FP-Fahrzeugtechnik, so that over the years we have developed a high level of experience and knowledge in individual fixture construction.
Toolmaking
Sheet metal processing
Small series production directly from the professionals
Today, it is impossible to imagine car body and sheet metal prototype construction in the automotive industry without modern sheet metal processing. Parts come in a wide variety of shapes, sizes and grades, because the body of every vehicle consists of a large number of individual parts. They ensure stability and safety. Precision and efficiency are essential for this.
As a system supplier to the automotive industry, we always ensure effective solutions for manufacturing your products with our machining capabilities and many years of expertise. Our special machinery enables us to process your orders quickly, flexibly and reliably. Because efficient automation is also possible in automotive one-off and small series production.
We manufacture in any batch size: from individual items to series - to the highest quality. All subsequent processes such as welding, powder coating or final assembly are carried out either within our company or by our partner companies.
Small series assembly
Our range of services in automotive sheet metal processing
- Blank production
- in large series, small series and prototypes
- Bent parts and tube bending parts
- Pressed components and deep-drawn components
- Thin-walled
- Thick-walled
- Welded constructions
- Special series production and small series production
- Production in quantities between 15,000 and 250,000
- Surface treatment
- Assembly of components
Series production
Our range of series production services
- 2D laser cutting
- pressing
- punching
- washing
- welding
- automated quality control
- order picking
As an automotive series manufacturer, we cover the spectrum from small series production to series production.
Accompanying our customers in the automotive industry means understanding and supporting their value chain and offering a decisive economic advantage at key points. This is how we have developed our stable and efficient prototype production into series production. As a series supplier, we typically produce between 15,000 and 250,000 units on our state-of-the-art production line, including small and special models for a Bavarian vehicle manufacturer.