Construction
Our expertise and our future-oriented technologies in the automotive industry and especially in the areas of electric mobility, motorbike development, vehicle construction, prototype construction, special construction and automotive tool construction ensure successful series implementation.
As a series supplier in the automotive sector, our employees design components and tools in-house. Direct and short access to our workshop area is extremely important. Through these synergies we reduce costs and increase assembly capability.
Toolmaking
Our portfolio in vehicle design
- Geometric integration
- FE calculation
- Concept development
- Production-ready component design from prototype to series
- Fixture construction
- Start-up device
- Welding jig
- Tuning jigs
- Measuring fixtures
- Gauge construction
- Measuring gauges, test gauges
- Toolmaking
- Injection moulding tools, blow moulds
- Pressing tools, deep-drawing tools
- Casting equipment
- Special operating equipment
Our range of services in vehicle design
- Geometric integration
- FE calculation
- Concept development
- Production-ready component design from prototype to series
- Fixture construction
- Start-up fixture
- Welding fixture
- Tuning jigs
- Measuring fixtures
- Gauge construction
- Measuring gauges, test gauges
- Toolmaking
- Injection molds, blow molds
- Press molds, deep-drawing molds
- Casting equipment
- Special operating equipment Tablet
CNC manufacturing
The machining of components in the automotive industry places the highest demands on repeat accuracy and efficiency. Our CNC processing centre stands for maximum precision. Our products prove to be highly economical and future-proof. This applies to properties such as resilience, durability and investment security.
Our modern machinery offers rational processing of plastics, aluminium and steel. The focus is on maximum flexibility and individual configurability:
Toolmaking
Our range of services
- Milling models in plastic, aluminum and steel
- Design models
- Laminate and mold construction
- Sand casting equipment
- Forming tools
- Pressing tools
- Deep-drawing tools
- Injection molds
- Jig and fixture construction
- Test equipment
- Gauge construction, mold construction
- Cubing models
Programming is done in Tebis and WorkNC, which we also offer as contract manufacturing.
Prototyping
Strong in Detail
We are your ideal partner in prototype construction and sheet metal processing: from the design to the finished component! Thanks to our innovative technologies, we can complete work in the shortest possible time.
In the areas of sheet metal processing and CNC manufacturing, we create prototypes as individual parts and in small series. We produce prototypes for functional testing or for protection fuse tests. We also manufacture the first pre-series parts for homologation and protection fuse series.
We implement your desired workpieces with many years of knowledge and experience, state-of-the-art technology and unique precision.
Our range of services
- Design support in the pre-development phase incl. prototype creation
- Concept studies/comparisons
- Creation of assembly instructions
- Series design incl. FEM calculation
- Design and FEM calculation of special accessory circumferences
- Creation of design vehicles for design finding
- Creation of prototype components & vehicle bodies for driver testing
- Driver testing and chassis tuning
- Release and procurement
- Geometric integration, change and quality management
- support and filling of customer specific systems
- creation of test setups for validation
- project support until 3 months after SOP (Start of Production)
- patent research and applications
VEHICLE CONSTRUCTION
In the field of vehicle construction, we build completely road-ready prototypes or technology carriers, which ultimately contain the technology and ideas of future vehicle models.
Benefit from our long-term experience in vehicle and component construction. We put your plan into practice. Pre-series, series samples or prototypes are common words to us.
PROTOTYPE CONSTRUCTION
We take care of the construction and conversion of small series and prototype vehicles. Our prototype construction is not only used in motorbike development but also in e-mobility. Our designers are driven by passion for innovation.
KNOWHOW
We sketch new vehicles with a lot of know-how. As soon as our idea is ready, we produce prototypes of highest quality. We programme all steps with our automated CAD/CAM processes. Since all actions are handled in-house, we can produce and present a finished prototype in the shortest possible time.
Vehicle construction
Toolmaking
With our expertise we offer optimum precision through maximum efficiency along the entire development line, distinctive materials competence and state-of-the-art machine technology.
Nowadays, for example, toolmaking has a high priority in the production of automobiles. The tools must be of high quality, precise, durable, flexible in use and easy to handle. This is because they are subject to extreme stress during use. Thus, use without interruptions in the series production process is an absolute must for us!
Our complex automotive tooling meets the highest requirements in all of the above areas as well as dimensional accuracy.
Series production
Our portfolio in automotive toolmaking
- Forming tools
- Pressing tools
- Deep-drawing tools
- Injection moulding molds
- Sand casting tools
- Tools for laminate and mould making
Fixture construction
Our centre of excellence in automotive jig and fixture construction
- Welding jigs for example
- Start-up jigs for positioning and joining body components
- Automatic jigs with clamp detection
- Shimming jigs for the inspection or assembly of series components
- in connection with cubing parts and cubing models
- Jigs for measuring on a coordinate measuring machine
- Special operating equipment such as
- joint checking gauges
- setting gauges
- Support and commissioning at the customer's site
- Preparation of assembly and operating instructions
We plan and design innovative fixtures and testing equipment for the automotive industry, with the help of which the various individual parts of the final vehicle product or components are assembled or welded together. Later, this is done by a welding robot.
We supply numerous automotive companies with individual solutions. We also manufacture precise fixtures for the further machining process for the finishing of products. Since we do not produce standard products in stock, we create ourselves individually with each new fixture.
But we also use our expertise to optimise our own work at FP-Fahrzeugtechnik, so that over the years we have gained a high level of experience and knowledge in individual fixture construction.
Toolmaking
Sheet metal processing
Small series production directly from professionals
Modern sheet metal processing has become an indispensable part of car body and sheet metal prototype construction in the automotive industry. Parts come in a wide variety of shapes, sizes and grades, because the body of every vehicle consists of a large number of individual parts. They ensure stability and safety. Precision and efficiency are indispensable for this.
As a system supplier to the automotive industry, we always ensure effective solutions for the manufacture of your products with our machining capabilities and many years of expertise. With our special machinery, we process your orders quickly, flexibly and reliably, because efficient automation is also possible in automotive one-off and small series production.
We manufacture in any batch size: from single pieces to series - in highest quality. All subsequent processes such as welding, powder coating or final assembly are carried out either within our company or by our partner companies.
Small series assembly
Our range of services in automotive sheet metal processing
- Blank production
- In large series, small series and prototypes
- Folded parts and tube bending parts
- Pressed components and deep-drawn components
- Thin-walled
- Thick-walled
- Welded constructions
- Special series production and small series production
- Production in quantities between 15,000 and 250,000
- Surface treatment
- Assembly of subassemblies
Series production
Our portfolio for series production
- 2D laser cutting
- Pressing
- Punching
- Washing
- Welding
- Automated quality control
- Commissioning
As an automotive series manufacturer, we cover the spectrum from very small series in manufactory work to series production.
Accompanying our customers in the automotive industry means understanding and supporting their value chain and offering a decisive economic advantage at the important points. This is how we have progressed from our stable and efficient prototype production to the establishment of series production. As a series supplier, we are typically in the 15,000 to 250,000-unit range, producing small and special models for a Bavarian vehicle manufacturer, among others, on our state-of-the-art production line.